Portable and Emergency Power Considerations for the FT-817

Being a discussion of the FT-817's power consumption
and requirements for portable and emergency power use let's start out by
quoting the FT-817ND's specifications as listed in the manual for
reference. For the sake of all of my discussions please assume the
unit requires a negative ground and the stock MH-31 microphone is used.
Also a W4RT SSB filter is installed.
Yaesu Quoted Power Requirements
-----------------------------------------------
Normal Supply Voltage: 13.8 VDC
Operating Voltage: 8.0 to 16.0 VDC
Receive Current: 450mA
Receive Current Squelched: 250mA
Transmit Current: 2000mA (2 Amps)
My Observations
------------------------------------------------
Running from an external 12v 5000mah lead acid battery on 3.97Mhz LSB
with back light and LED's enabled.
Receive Current: 350mA
Receive Current Squelched: 350mA
4.5w Transmit Current: 1790mA
2.5w Transmit Current: 1381mA
1.0w Transmit Current: 1050mA
0.5w Transmit Current: 890mA
Running from an external 12v 5000mah lead acid battery
on 3.97Mhz LSB with back light and LED's disabled.
Receive Current: 310mA
Receive Current Squelched: 310mA
4.5w Transmit Current: 1770mA
2.5w Transmit Current: 1361mA
1.0w Transmit Current: 1010mA
0.5w Transmit Current: 850mA
Running from an external 12v 5000mah lead acid battery
on 52.525Mhz FM with back light and LED's disabled.
Receive Current: 290mA
Receive Current Squelched: 290mA
4.5w Transmit Current: 1600mA
2.5w Transmit Current: 1270mA
1.0w Transmit Current: 970mA
0.5w Transmit Current: 840mA
Powered Down
Idle Current: 10mA
Now with all that said its pretty plain to see that
the 817 requires a fairly substantial amount of current for a QRP rig,
especially when compared to some of the typical home brew QRP rigs or
Elecraft's K2 but one should keep in mind that this is a commercially
designed rig that is microprocessor controlled and covers from
160m thru 70cm (more or less) in all modes where a homebrew CW only
radio can get by drawing significantly less current with out all the
extra bells and whistles..
Internal Batteries
If you are planning to use your FT-817 in portable mode (hiking, biking,
camping, etc...) I would highly recommend dumping the Yaesu supplied
internal battery no matter if you own an original FT-817 or the FT-817ND
as at best the factory supplied battery is only 1700mAh and there are
significantly higher capacity batteries available that are completely
compatible with the internal charging circuit.
The most basic way to improve your internal battery
capacity is to use the supplied "AA" battery holder with 2300mAh to
2700mAh AA cell NiMH batteries that are currently available (Jun '06).
If you wish to charge these cells with the radios' internal charger you
will need to disconnect the battery trays green wire. (Warning, do
not attempt to charge non-rechargeable batteries in the tray. With
the green wire disconnected the radio will try to charge any cell
installed in the tray if you turn the charge timer on.) The
problem with using the internal charger to charge any battery is that it
only supplies a few milliamps of current. The supplied NiMH 9.6v
1400mAh pack requires 8 hours to charge, a 2300mAh pack requires two 8
hour cycles for a total of 16 hours. Here's the problem with the
internal charger, 16 hours of charge time for 3 to 4 hours of runtime, a
terrible tradeoff in my opinion...
The other option to charge when using the "AA" battery
tray is to use one of the many 1-2 hour individual cell quick chargers
that are available at most department and hardware stores. The
down fall of this approach is that you end up frequently opening the
battery cover (which is somewhat difficult to operate). Also you
should be aware that wires and connectors for the battery tray are quite
frail/delicate and could easily break or wear out with frequent swapping
of the internal battery or cells.
The other option for the internal battery is to buy an
after market battery pack which is the option I chose after quite a lot
of deliberation. Of the different after market packs available I
decided on W4RT's "One-Plug Power" 9.6v 2300mAh NiMH battery pack for
its' self resetting fuse, thermal and over current protection, external
charging option, and the fact that it disconnects itself from the radio
when the external quick charge jack is used. Now I am quite
capable of making my own battery packs and have made several external
ones for for use with my 817 but in the interest of saving time and the
fact that W4RT's battery pack is very reasonably priced (as compared to
ordering all of the parts and making my own) I found it couldn't be
beat.
In the beginning I have been running the W4RT battery
pack through multiple charge/discharge cycles using my radios internal
charger to condition the cells but ultimately the 16 hours it takes to
charge the pack is just to impractical. Now W4RT does sell their
"One Fast Charger" that connects to the packs external charging jack
which will charge the pack in ~2 hours but the thing looks like a clumsy
multiple piece hunk'o'junk (sorry W4RT, I like many of your products but
this one just seems sub-standard) which would not lend itself easy to
travel with, even more limiting is the price and the fact that it
requires AC power to charge with.
After doing some research I discovered Maxims' MAX712
charge control IC chip on Maxims' website at
http://www.maxim-ic.com. Reviewing
their white papers they even supply the perfect circuit/schematic to
deploy it. The thing that makes this option the one for me is that
I am addicted to solar energy and solar panels for all of my amateur
radio work and I can design this circuit to run off of the 12-16VDC that
my solar panels typically supply so I can not only continue to keep my
hobby independent from the grid but can charge my batteries anywhere I
might be as long I have a partly sunny day or the 13.8v supplied by most
cars these days. When I've completed the design of my charger I
will post it here for all to use free of charge, no pun intended ;-)
External Power
The FT-817 is much more flexible when it comes to external power
sources as can run on anything from 8 to 16VDC as long as it can supply
a minimum of 500mA current (Note: At 500mA external supply
current I recommend having an internal battery installed if you are
planning to transmit as the radio will fall back to the internal battery
if it needs more than 500mA such as when transmitting)
My 817 follows me around the house most of the time
running off of one of my 12v, 5000mAh lead-acid batteries which I charge
with ~10w of solar panels, by the time one is run down (about two days
of monitoring with about 30 min talk time per day) the next has been
recharged (even on cloudy days). Just for reference I am self
employed and work from my home office. I also have a 40w solar
panel array residing on my roof which is connected full time to my ham
shack and base equipment. The 10w portable cell is enough to run
the radio in receive mode but does not supply enough current for
transmit but it does a nice job of trickle charging my 12v, 5000mAh
lead-acid batteries. The 10w panel supplies about 560mA in full
sun. The 40w array on my roof can supply ~3.3A and is more than
enough to run my 817 in full 4.5w transmit mode (Note: I use a solar
charge controller to limit the arrays voltage, without the controller
the array can supply as much as 21VDC under low/no load conditions which would most
likely fry my favorite radio.) I originally acquired the 12v,
5000mAh lead-acid batteries for extended use with our HT's on ARES/RACES
events which last for days but are rather heavy and clunky in the hip
pouches we use. |